STC Industrial Group
Turnkey Fuel Conversion & Heavy Boiler Upgrades
PIONEERS IN COAL & BIOMASS SYSTEMS

Turnkey Fuel Conversion& Heavy Boiler Upgrades

Specialized traveling chain grates, fluidized beds, and smart PLC automation engineered specifically for Pakistani local coal (up to 4% sulfur) and alternate fuels.

Our Engineering Services
Sustainable Biomass Pellets & Clean Steam Generation
ALTERNATE GREEN ENERGY SOLUTIONS

Sustainable Biomass Pellets& Clean Steam Generation

Transforming agricultural residues, sugarcane bagasse, and mustard stalks into standardized 8-10mm energy pellets saving up to PKR 450,000 per day.

Biomass Solutions
High-Efficiency Steam Boilers & Precision Thermal Systems
ENGINEERED FOR PAKISTANI INDUSTRY

High-Efficiency Steam Boilers& Precision Thermal Systems

Installed over 100+ local coal boilers and 300+ successful conversions operating reliably across Pakistan’s leading manufacturing conglomerates.

Explore 11 Products
STC Coal Fired Steam Boiler
15+ Years

Engineering Heritage

Verified Benchmark
25 TPH Heavy Steam Boiler
Continuous 24/7 Duty for Paper & Textile Mills
WHO WE ARE

Pioneers in Biomass Boiler & Energy Systems

"SAVE MONEY FOR PAKISTAN — USE LOCAL PAKISTANI COAL & BIOMASS"

At STC Industrial Group, we take immense pride in being the pioneers of Biomass and Coal-Fired Systems in Pakistan. Through unwavering dedication to thermal engineering excellence, we have successfully installed over 100+ boilers running on local Pakistani Coal, and converted more than 300+ boilers to operate on 25+ different fuel types.

Up to 4% Sulfur Tolerance

Engineered specifically for local Lakhra & Chakwal coal.

40%–60% Cost Reduction

Break free from expensive RLNG and imported furnace oil tariffs.

ENGINEERING SERVICES

Where Innovation Meets Industrial Boiler Excellence

From custom fuel conversions to automated control panels and water purification plants, we deliver end-to-end industrial boiler services trusted across Pakistan.

Fuel Conversion Projects

Fuel Conversion Projects

Expert turnkey engineering converting boilers from gas and oil to economical local coal, biomass pellets, and multi-solid fuels.

Boiler System Upgrades

Boiler System Upgrades

Comprehensive modifications, heat recovery additions, and thermal enhancements to elevate existing boiler performance and safety.

Boiler Spares & Electromechanical Parts

Boiler Spares & Electromechanical Parts

Immediate supply of genuine OEM-grade boiler tubes, valves, grates, pumps, gaskets, and mechanical spares.

Industrial Machinery Design & Fabrication

Industrial Machinery Design & Fabrication

Custom engineering and heavy mechanical fabrication of rotary dryers, hammer mills, pelleting plants, and pressure vessels.

Industrial Automation & Boiler Panels

Industrial Automation & Boiler Panels

Advanced PLC, SCADA, and IoT-enabled control panels providing automated combustion control, safety interlocks, and telemetry.

Water Treatment Solutions

Water Treatment Solutions

Specialized chemical treatment programs, automated water softeners, and dosing systems preventing scaling and tube corrosion.

RO & Demineralization (DM) Plants

RO & Demineralization (DM) Plants

High-capacity industrial Reverse Osmosis and Demineralization systems producing pure, mineral-free feed water.

Industrial Equipment Supply

Industrial Equipment Supply

Global sourcing and turnkey supply of certified industrial valves, steam traps, vortex flow meters, and heavy process equipment.

STC CAPABILITIES & HERITAGE

Why STC Industrial Group? Engineering Power & Reliability

Trusted Boiler Experts. Proven Engineering Reliability. Verified Return on Investment.

Pioneer in Pakistani Coal

While standard boilers fail due to corrosion from high-sulfur Pakistani coal, our custom metallurgy and balanced draft systems comfortably tolerate up to 4% sulfur content without premature degradation.

Smart PLC Automation

We modernize boiler houses with touch-screen HMIs, three-element feed water control, variable frequency drives, and real-time telemetry, boosting thermal efficiency by up to 15%.

Rapid ROI & Fuel Savings

Our turnkey fuel conversions from expensive RLNG/LPG to solid biomass and coal typically recover 100% of the capital retrofit cost in less than 2 to 4 months of factory operation.

In-House Heavy Fabrication

We manufacture our own rotary drum dryers, hammer mills, pelleting dies, chain grates, cyclone dust collectors, and pressure parts, ensuring rigorous ASME/BS quality standards.

25+ Fuel Types Mastered

From Lakhra coal, imported coal dust, sugarcane bagasse, mustard stalks, rice husks to cow dung pellets, our combustion systems seamlessly process multi-fuel feedstocks.

24/7 Field Support & Spares

Service hubs in Lahore and Karachi with fully stocked warehouses for immediate dispatch of boiler tubes, grate links, valves, pumps, and emergency field repair teams.

STC Industrial Commitment

"Delivering results, reliability, & rock solid dependability."

Our focus on combustion innovation, safety compliance, and direct customer savings has established STC as the benchmark in Pakistani industrial heating.

STC Industrial Engineering Plant
PROVEN TRACK RECORD & STATS

Milestones Powered by Innovation

Over 15 years of continuous engineering breakthroughs in boiler conversions, local coal combustion, and green biomass plants.

100+
Local Coal Boilers

Engineered specifically for local Pakistani coal with up to 4% sulfur resistance.

300+
Converted Boilers

Turnkey retrofit projects converting boilers from expensive oil/gas to solid fuels.

40+
Types of Fuels Used

From coal, bagasse, mustard stalks, rice husks to cow dung pellets.

15+
Years of Experience

Unrivaled technical heritage in boiler manufacturing and plant optimization.

11 CORE BOILER & THERMAL SYSTEMS

Reliable Industrial Products. Engineered for Peak Output.

From high-efficiency coal and biomass boilers to instant steam generators and industrial burners, our machinery is engineered to deliver durability, safety, and long-term economic value.

Catalog Filters
Coal Fired Steam Boilers
Pioneer Technology
Steam Boilers

Coal Fired Steam Boilers

Engineered specifically for local Pakistani coal with up to 4% sulfur tolerance and high thermal efficiency.

Capacity: 1 Ton/hr to 35 Ton/hr
Efficiency: Up to 84% with Economizer
Pressure: 10.54 to 35.0 kg/cm²
  • ✓ Operates seamlessly with up to 4% sulfur content without premature tube corrosion
  • ✓ Advanced chain grate and reciprocating grate mechanisms for complete burnout
Biomass Fired Steam Boilers
Eco Green Energy
Biomass & Renewable

Biomass Fired Steam Boilers

Eco-friendly steam generation converting agricultural residues, rice husk, bagasse, and biomass pellets into low-cost steam.

Capacity: 1 Ton/hr to 25 Ton/hr
Efficiency: Up to 86% with APH
Pressure: 10.54 to 28.0 kg/cm²
  • ✓ Carbon-neutral steam production cutting greenhouse gas emissions drastically
  • ✓ Clog-resistant multi-screw and pneumatic fuel injection systems
Gas & Oil-Fired Steam Boilers
High Efficiency
Steam Boilers

Gas & Oil-Fired Steam Boilers

High heat release packaged boilers delivering instantaneous steam production with three-pass wet back design.

Capacity: 0.5 Ton/hr to 20 Ton/hr
Efficiency: Up to 93% (Condensing mode)
Pressure: 10.0 to 25.0 kg/cm²
  • ✓ Three-pass wetback design eliminates rear tube-sheet stress and cracking
  • ✓ Rapid steam generation within 15–20 minutes from cold start
Thermal Oil Heater
Precision Heat
Thermal Heating

Thermal Oil Heater

Liquid-phase heat carrier systems delivering high temperatures up to 350°C at near-atmospheric pressure.

Capacity: 100,000 to 6,000,000 kcal/hr
Efficiency: Up to 88%
Pressure: Atmospheric / 3-6 bar fluid circulation
  • ✓ Operates safely at temperatures up to 350°C without the high pressures of steam systems
  • ✓ Closed-loop thermal fluid circulation prevents corrosion and scaling
Steam Generator
Rapid Startup
Steam Boilers

Steam Generator

Instantaneous compact steam generators producing full-pressure dry steam in under 3 minutes with minimal water volume.

Capacity: 100 kg/hr to 2,500 kg/hr
Efficiency: Up to 90%
Pressure: 7.0 to 16.0 kg/cm²
  • ✓ Steam production in less than 3 minutes from switch-on
  • ✓ Small water volume eliminates explosion risk; ultra-safe operation
Fuel Conversion Of Boilers
300+ Successful Retrofits
Engineering Conversions

Fuel Conversion Of Boilers

Turnkey retrofit engineering converting expensive gas/oil boilers to local coal and biomass pellets.

Capacity: Retrofit capability for 1 to 50 Ton/hr boilers
Efficiency: Maintains or improves baseline thermal output
Pressure: Maintains original design pressure rating
  • ✓ Saves up to 40%–60% on monthly industrial energy bills
  • ✓ Complete turnaround within 15–25 days minimizing factory downtime
Hot Water Generator
Heavy Duty
Thermal Heating

Hot Water Generator

Pressurized and non-pressurized industrial hot water generators for textile processing, laundries, and HVAC systems.

Capacity: 50,000 to 5,000,000 kcal/hr
Efficiency: Up to 88%
Pressure: Pressurized up to 6.0 bar or Atmospheric
  • ✓ Continuous hot water output up to 95°C (atmospheric) or 130°C (pressurized)
  • ✓ Heavy-gauge carbon steel construction with anti-corrosion internal coatings
Waste Heat Recovery Steam Boilers (WHRSB)
Zero Fuel Steam
Energy Recovery

Waste Heat Recovery Steam Boilers (WHRSB)

Harness waste flue gases from diesel/gas gensets, incinerators, and rotary kilns to generate zero-cost steam.

Capacity: 500 kg/hr to 15 Ton/hr
Efficiency: Recovers up to 75% of waste exhaust heat
Pressure: Up to 25.0 kg/cm²
  • ✓ Generates free process steam without burning additional fuel
  • ✓ Custom tube metallurgy and bypass dampers designed for exhaust pulsation
3 In One Combo Systems
All-In-One Solution
Hybrid Energy

3 In One Combo Systems

Innovative multi-source hybrid heating integrating steam, hot water, and thermal oil in a single unified footprint.

Capacity: Multi-utility simultaneous output
Efficiency: Up to 89% combined efficiency
Pressure: Up to 16.0 bar
  • ✓ Combines steam, hot oil, and hot water in one synchronized compact unit
  • ✓ Reduces capital outlay by over 45% compared to individual machinery
Industrial Burners & Gasifiers
Up to 40% Saving
Combustion Systems

Industrial Burners & Gasifiers

High efficiency biomass gasifier burners, multi-stage gas/oil burners, and pulverized solid fuel burners.

Capacity: 22,500 kcal to 2,000,000 kcal/hr
Efficiency: Complete combustion with <1% unburnt residues
Pressure: Low to Medium pressure firing
  • ✓ Multi-stage flame control and precision air-to-fuel ratio optimization
  • ✓ BFS, BF Commercial, and BI Industrial model series for all scale industries
Fluidized Bed Steam Boilers (AFBC / CFBC)
Advanced Solid Fuel
Steam Boilers

Fluidized Bed Steam Boilers (AFBC / CFBC)

Atmospheric and Circulating Fluidized Bed boilers engineered to burn high-ash, low-volatile, and low calorific fuels effortlessly.

Capacity: 5 Ton/hr to 50 Ton/hr
Efficiency: Up to 88% on low grade fuel
Pressure: 16.0 to 54.0 kg/cm²
  • ✓ Burns fuels with ash content up to 45% and high moisture without derating
  • ✓ In-bed desulfurization using limestone addition reduces SO2 emissions naturally
STC Strategic Industrial Alliances
STRATEGIC PARTNERS & CLIENT NETWORK

Partnering with Industry Leaders to Drive Thermal Innovation

We collaborate with world-class technology OEMs and trusted industrial manufacturers across Pakistan to deliver smarter energy solutions, verified fuel savings, and lasting industrial impact.

Kingoro Machinery

Kingoro Machinery

Global Biomass Pelleting Machinery OEM

Link Turkey

Link Turkey

Industrial Automation & Engineering Partner

RWS Energy Systems

RWS Energy Systems

Combustion & Environmental Tech

Verified Industrial Client Deployments

Proven performance across textile, paper mills, chemicals, and manufacturing giants

Century Paper Mill Jambar
Heavy Industrial Installation

Century Paper Mill Jambar

25 TPH Coal-Fired Steam Boiler System

Continuous 24/7 high-pressure steam for paper drying cylinders

Magna Textile Mills
Green Energy Transition

Magna Textile Mills

Biomass Fired High Efficiency Steam Boiler

Saves 40% fuel cost using agricultural biomass residues

Al-Makkah Textile Mills
Precision High Temperature Heating

Al-Makkah Textile Mills

Coal-Fired Thermal Oil Heater System

Provides 300°C fluid circulation for textile stenters

Sadaqat Limited
Turnkey Steam Generation

Sadaqat Limited

High-Efficiency Gas Fired Packaged Steam Boiler

Three-pass wet-back rapid steam generation with modulating burner

CROSS-SECTOR APPLICABILITY

Industrial Applications & Sector Solutions

Our high-efficiency steam boilers, thermal oil heaters, and biomass systems are engineered for the demanding duty cycles of Pakistan's major manufacturing sectors.

Textile & Garment Mills
Installed at Sadaqat Ltd & Magna Textile

Textile & Garment Mills

Continuous high-volume steam and thermic oil for dyeing, bleaching, sizing, finishing stenters, and fabric wash ranges.

Paper & Board Mills
Century Paper Mill 25 TPH Benchmark

Paper & Board Mills

Heavy-duty 25 TPH coal and biomass steam boilers delivering stable steam pressure for multi-cylinder paper dryers.

Food & Agro Processing
Zero contamination & stable steam pressure

Food & Agro Processing

Hygienic process steam and hot water for edible oil refineries, rice mills, dairy pasteurization, snacks frying, and grain drying.

Sugar Mills & Distilleries
100% self-sufficient energy from bagasse

Sugar Mills & Distilleries

High-capacity bagasse-fired boilers, juice heaters, and cogeneration systems utilizing in-house agricultural waste.

Pharmaceuticals & Chemicals
Conductivity < 0.1 µS/cm pure water

Pharmaceuticals & Chemicals

Pure steam generation, RO/DM water systems, and precise thermal fluid reactors meeting strict cGMP regulations.

Steel, Iron & Foundries
Up to 2,000,000 kcal/hr burner capacity

Steel, Iron & Foundries

Heavy biomass burners and thermal systems for billet pre-heating, aluminum/brass melting furnaces, and heat treatment kilns.

STC High Efficiency Combustion
INSTANT INDUSTRIAL ENERGY SAVINGS

What Are You Waiting For? Cut Your Fuel Bills by 40%–60%

High imported LNG prices and fluctuating oil tariffs are draining manufacturing margins across Pakistan. STC turnkey fuel conversions and biomass systems pay for themselves within 2 to 4 months of operation.

PKR 450K
Daily Verified Savings

Utopia facility case study

60–90 Days
Plant Payback Period

100% Capital Recovery

PKR 3,000
Diff per Ton of Steam

Local coal vs imported coal

Call Hotline: +92 321 8283946

Fuel Cost Comparison

Verified Data
Imported RLNG / Commercial Gas 100% Benchmark Cost
Furnace Oil (HFO/LDO) ~115% High Cost
STC Local Coal Fired System ~45% (Save 55%)
STC Biomass Pellets (Bagasse/Husks) ~40% (Save 60%)
* Based on average Pakistani industrial thermal rates and 10–25 TPH continuous steam boiler operation.
GET IN TOUCH WITH EXPERTS

Powering Industry With Expert Boiler Solutions

From precision installations to advanced fuel conversions, we deliver end-to-end boiler services that keep your operations efficient, safe, and compliant.

Lahore Head Office

Plot# 58, Block A, Architect Engineers Housing Society, Khayaban-E-Jinnah, Lahore, Pakistan

Direct: +92 321 8283946
Karachi Branch Office

Room# 10, 4th Floor, Jahangir Comforts, Plot# 46-A, Block 13-B, Gulshan-e-Iqbal, Karachi

Direct: +92 304 2337096
24/7 Emergency Field Response: Rapid technical support teams deployed across all major industrial zones in Pakistan.

Let's Start Talking With Us

Fill out the form below to receive immediate technical specifications and project pricing.

We respect your privacy. Technical NDA guaranteed for all client queries.
EXECUTIVE LEADERSHIP & ENGINEERING HEADS

Backed by Decades of Hands-on Boiler Engineering

Our leadership and certified thermal engineering teams bring extensive technical expertise in boiler installation, fuel conversion, and continuous industrial operations.

Muhammad Usman Rangooni

CEO & Managing Director
Lahore & Karachi

Pioneered biomass and solid fuel combustion technologies in Pakistan with over 18+ years of engineering leadership and 300+ industrial installations.

Junaid Bassiny

Chief Operating Officer (COO) & Operations Head
Karachi Operations Hub

Oversees nationwide turnkey retrofit projects, supply chain logistics, heavy machinery fabrication, and 24/7 technical client support.

Engr. Tariq Mehmood

Head of Thermal & Combustion Engineering
Lahore Engineering Facility

Specialist in boiler thermodynamic modeling, ASME pressure vessel design, economizer optimization, and high-temperature flue gas recovery.

Engr. Farhan Siddiqui

Lead Automation & Instrumentation Engineer
Karachi Automation Lab

Designs PLC/SCADA control consoles, three-element feed water loops, variable frequency draft controls, and safety interlock automation.

STC Brochure & Industrial Consultation
COMPREHENSIVE ENGINEERING LITERATURE

Ready to Modernize Your Industrial Boiler Systems?

Download our complete technical catalog, biomass pellet specification sheets, and local coal retrofit blueprints, or consult our senior engineering team directly.

ISO Quality Standards
ASME Section I Compliance
24/7 Hotline: +92 321 8283946